Friday, September 11, 2009

Cable



A cable is two or more wires or ropes running side by side and bonded, twisted or braided together to form a single assembly. In mechanics, cables are used for lifting and hauling; in electricity they are used to carry electrical currents. An optical cable contains one or more optical fibers in a protective jacket that supports the fibers. Mechanical cable is more specifically called wire rope.
History:-
Ropes made of multiple strands of natural fibers such as hemp, sisal, manila, and cotton have been used for millennia for hoisting and hauling. By the 19th century, deepening of mines and construction of large ships increased demand for stronger cables. Invention of improved steelmaking techniques made high quality steel available at lower cost, and so wire ropes became common in mining and other industrial applications. By the middle of the 19th century, manufacture of large submarine telegraph cables was done using machiners similar to that used for manufacture of mechanical cables.
In the 19th century and early 20th century, electrical cable was often insulated using cloth, rubber and paper. Plastic materials are generally used today, except for high reliability power cables.
Electrical cable:-
Electrical cables may be made more flexible by stranding the wires. In this process, smaller individual wires are twisted or braided together to produce larger wires that are more flexible than solid wires of similar size. Bunching small wires before concentric stranding adds the most flexibility. Copper wires in a cable may be bare, or they may be coated with a thin layer of another material: most often tin but sometimes gold, silver or some other material. Tin, gold, and silver are much less prone to oxidisation than copper, which may lengthen wire life, and makes soldering easier. Tight lays during stranding makes the cable extensible (CBA - as in telephone handset cords).
Cables can be securely fastened and organized, such as by using cable trees with the aid of cable ties or cable lacing. Continuous-flex or flexible cables used in moving applications within cable carriers can be secured using strain relief devices or cable ties. Copper corrodes easily and so should be layered with Lacquer.
At high frequencies, current tends to run along the surface of the conductor and avoid the core. This is known as the skin effect. It may change the relative desirability of solid versus stranded wires.

Tuesday, September 8, 2009

Cartridge type fuse



In electronics and electrical engineering a fuse (short for fusible link) is a type of sacrificial overcurrent protection device. Its essential component is a metal wire or strip that melts when too much current flows, which interrupts the circuit in which it is connected. Short circuit, overload or device failure is often the reason for excessive current.
A fuse interrupts excessive current (blows) so that further damage by overheating or fire is prevented. Wiring regulations often define a maximum fuse current rating for particular circuits. Overcurrent protection devices are essential in electrical systems to limit threats to human life and property damage. Fuses are selected to allow passage of normal current and of excessive current only for short periods.
A fuse was patented by Thomas Edison in 1890 [1] as part of his successful electric distribution system.
Opration:-
A fuse consists of a metal strip or wire fuse element, of small cross-section compared to the circuit conductors, mounted between a pair of electrical terminals, and (usually) enclosed by a non-conducting and non-combustible housing. The fuse is arranged in series to carry all the current passing through the protected circuit. The resistance of the element generates heat due to the current flow. The size and construction of the element is (empirically) determined so that the heat produced for a normal current does not cause the element to attain a high temperature. If too high a current flows, the element rises to a higher temperature and either directly melts, or else melts a soldered joint within the fuse, opening the circuit.
When the metal conductor parts, an electric arc forms between the un-melted ends of the element. The arc grows in length until the voltage required to sustain the arc is higher than the available voltage in the circuit, terminating current flow. In alternating current circuits the current naturally reverses direction on each cycle, greatly enhancing the speed of fuse interruption. In the case of a current-limiting fuse, the arc voltage builds up quickly enough to essentially stop the fault current before the first peak of the ac waveform. This effect significantly limits damage to downstream protected devices.
The fuse element is made of zinc, copper, silver, aluminum, or alloys to provide stable and predictable characteristics. The fuse ideally would carry its rated current indefinitely, and melt quickly on a small excess. The element must not be damaged by minor harmless surges of current, and must not oxidize or change its behavior after possibly years of service.
The fuse elements may be shaped to increase heating effect. In large fuses, current may be divided between multiple strips of metal. A dual-element fuse may contain a metal strip that melts instantly on a short-circuit, and also contain a low-melting solder joint that responds to long-term overload of low values compared to a short-circuit. Fuse elements may be supported by steel or nichrome wires, so that no strain is placed on the element, but a spring may be included to increase the speed of parting of the element fragments.
The fuse element may be surrounded by air, or by materials intended to speed the quenching of the arc. Silica sand or non-conducting liquids may be used.
Speed:-
The speed at which a fuse blows depends on how much current flows through it and the material of which the fuse is made. The operating time is not a fixed interval, but decreases as the current increases. Fuses have different characteristics of operating time compared to current, characterized as "fast-blow", "slow-blow" or "time-delay", according to time required to respond to an overcurrent condition. A standard fuse may require twice its rated current to open in one second, a fast-blow fuse may require twice its rated current to blow in 0.1 seconds, and a slow-blow fuse may require twice its rated current for tens of seconds to blow.
Fuse selection depends on the load's characteristics. Semiconductor devices may use a fast or ultrafast fuse since semiconductor devices heat rapidly when excess current flows. The fastest blowing fuses are designed for the most sensitive electrical equipment, where even a short exposure to an overload current could be very damaging. Normal fast-blow fuses are the most general purpose fuses. The time delay fuse (also known as anti-surge, or slow-blow) are designed to allow a current which is above the rated value of the fuse to flow for a short period of time without the fuse blowing. These types of fuse are used on equipment such as motors, which draw a large initial current for a few milliseconds after they have been switched on.
Rated voltage:-
Voltage rating of the fuse must be greater than or equal to what would become the open circuit voltage. For example, a glass tube fuse rated at 32 volts would not reliably interrupt current from a voltage source of 120 or 230 V. If a 32 V fuse attempts to interrupt the 120 or 230 V source, an arc may result. Plasma inside that glass tube fuse may continue to conduct current until current eventually so diminishes that plasma reverts to an insulating gas. Rated voltage should be larger than the maximum voltage source it would have to disconnect. This requirement applies to every type of fuse.
Rated voltage remains same for any one fuse, even when similar fuses are connected in series. Connecting fuses in series does not increase the rated voltage.
Medium-voltage fuses rated for a few thousand volts are never used on low voltage circuits, because of their cost and because they cannot properly clear the circuit when operating at very low voltages.
Voltage drop:-
A voltage drop across the fuse is usually provided by its manufacturer. Resistance may change when a fuse becomes hot due to energy dissipation while conducting higher currents. This resulting voltage drop should be taken into account, particularly when using a fuse in low-voltage applications. Voltage drop often is not significant in more traditional wire type fuses, but can be significant in other technologies such as resettable fuse (PPTC) type fuses.

Fuse material


In electronics and electrical engineering a fuse (short for fusible link) is a type of sacrificial overcurrent protection device. Its essential component is a metal wire or strip that melts when too much current flows, which interrupts the circuit in which it is connected. Short circuit, overload or device failure is often the reason for excessive current.
A fuse interrupts excessive current (blows) so that further damage by overheating or fire is prevented. Wiring regulations often define a maximum fuse current rating for particular circuits. Overcurrent protection devices are essential in electrical systems to limit threats to human life and property damage. Fuses are selected to allow passage of normal current and of excessive current only for short periods.
A fuse was patented by Thomas Edison in 1890 [1] as part of his successful electric distribution system.
Opration:-
A fuse consists of a metal strip or wire fuse element, of small cross-section compared to the circuit conductors, mounted between a pair of electrical terminals, and (usually) enclosed by a non-conducting and non-combustible housing. The fuse is arranged in series to carry all the current passing through the protected circuit. The resistance of the element generates heat due to the current flow. The size and construction of the element is (empirically) determined so that the heat produced for a normal current does not cause the element to attain a high temperature. If too high a current flows, the element rises to a higher temperature and either directly melts, or else melts a soldered joint within the fuse, opening the circuit.
When the metal conductor parts, an electric arc forms between the un-melted ends of the element. The arc grows in length until the voltage required to sustain the arc is higher than the available voltage in the circuit, terminating current flow. In alternating current circuits the current naturally reverses direction on each cycle, greatly enhancing the speed of fuse interruption. In the case of a current-limiting fuse, the arc voltage builds up quickly enough to essentially stop the fault current before the first peak of the ac waveform. This effect significantly limits damage to downstream protected devices.
The fuse element is made of zinc, copper, silver, aluminum, or alloys to provide stable and predictable characteristics. The fuse ideally would carry its rated current indefinitely, and melt quickly on a small excess. The element must not be damaged by minor harmless surges of current, and must not oxidize or change its behavior after possibly years of service.
The fuse elements may be shaped to increase heating effect. In large fuses, current may be divided between multiple strips of metal. A dual-element fuse may contain a metal strip that melts instantly on a short-circuit, and also contain a low-melting solder joint that responds to long-term overload of low values compared to a short-circuit. Fuse elements may be supported by steel or nichrome wires, so that no strain is placed on the element, but a spring may be included to increase the speed of parting of the element fragments.
The fuse element may be surrounded by air, or by materials intended to speed the quenching of the arc. Silica sand or non-conducting liquids may be used.
Voltage drop:-
A voltage drop across the fuse is usually provided by its manufacturer. Resistance may change when a fuse becomes hot due to energy dissipation while conducting higher currents. This resulting voltage drop should be taken into account, particularly when using a fuse in low-voltage applications. Voltage drop often is not significant in more traditional wire type fuses, but can be significant in other technologies such as resettable fuse (PPTC) type fuses.

Tuesday, August 25, 2009

Photo diode

A photodiode is a type of photodetector capable of converting light into either current or voltage, depending upon the mode of operation.
Photodiodes are similar to regular semiconductor diodes except that they may be either exposed (to detect vacuum UV or X-rays) or packaged with a window or optical fiber connection to allow light to reach the sensitive part of the device. Many diodes designed for use specifically as a photodiode will also use a PIN junction rather than the typical PN junction.
Polarity:-
Some photodiodes will look like the picture to the right, that is, similar to a light emitting diode. They will have two leads, or wires, coming from the bottom. The shorter end of the two is the cathode, while the longer end is the anode. See below for a schematic drawing of the anode and cathode side. Under forward bias, conventional current will pass from the anode to the cathode, following the arrow in the symbol. Photocurrent flows in the opposite direction.
Principal of operation:-
A photodiode is a PN junction or PIN structure. When a photon of sufficient energy strikes the diode, it excites an electron, thereby creating a mobile electron and a positively charged electron hole. If the absorption occurs in the junction's depletion region, or one diffusion length away from it, these carriers are swept from the junction by the built-in field of the depletion region. Thus holes move toward the anode, and electrons toward the cathode, and a photocurrent is produced.

Zener diode

A Zener diode is a type of diode that permits current in the forward direction like a normal diode, but also in the reverse direction if the voltage is larger than the breakdown voltage known as "Zener knee voltage" or "Zener voltage". The device was named after Clarence Zener, who discovered this electrical property. A conventional solid-state diode will not allow significant current if it is reverse-biased below its reverse breakdown voltage. When the reverse bias breakdown voltage is exceeded, a conventional diode is subject to high current due to avalanche breakdown. Unless this current is limited by external circuitry, the diode will be permanently damaged. In case of large forward bias (current in the direction of the arrow), the diode exhibits a voltage drop due to its junction built-in voltage and internal resistance. The amount of the voltage drop depends on the semiconductor material and the doping concentrations.
A Zener diode exhibits almost the same properties, except the device is specially designed so as to have a greatly reduced breakdown voltage, the so-called Zener voltage. A Zener diode contains a heavily doped p-n junction allowing electrons to tunnel from the valence band of the p-type material to the conduction band of the n-type material. In the atomic scale, this tunneling corresponds to the transport of valence band electrons into the empty conduction band states; as a result of the reduced barrier between these bands and high electric fields that are induced due to the relatively high levels of dopings on both sides. A reverse-biased Zener diode will exhibit a controlled breakdown and allow the current to keep the voltage across the Zener diode at the Zener voltage. For example, a diode with a Zener breakdown voltage of 3.2 V will exhibit a voltage drop of 3.2 V if reverse bias voltage applied across it is more than its Zener voltage. However, the current is not unlimited, so the Zener diode is typically used to generate a reference voltage for an amplifier stage, or as a voltage stabilizer for low-current applications.
The breakdown voltage can be controlled quite accurately in the doping process. While tolerances within 0.05% are available, the most widely used tolerances are 5% and 10%.
Another mechanism that produces a similar effect is the avalanche effect as in the avalanche diode. The two types of diode are in fact constructed the same way and both effects are present in diodes of this type. In silicon diodes up to about 5.6 volts, the Zener effect is the predominant effect and shows a marked negative temperature coefficient. Above 5.6 volts, the avalanche effect becomes predominant and exhibits a positive temperature coefficient.
Uses:-
Zener diodes are widely used to regulate the voltage across a circuit. When connected in parallel with a variable voltage source so that it is reverse biased, a Zener diode conducts when the voltage reaches the diode's reverse breakdown voltage. From that point it keeps the voltage at that value.

Pentode

pentode is an electronic device having five active electrodes. The term most commonly applies to a three-grid vacuum tube, which was invented by the Dutchman Bernhard D.H. Tellegen in 1926.
Advantages over the tetrode:-
A tetrode could supply sufficient power to a speaker or transmitter, and offered a larger amplification factor than the earlier triode.
However, the positively charged screen grid can collect the secondary electrons emitted from the anode, which can cause increased current toward the screen grid, and cause the anode current to decrease with increasing anode voltage over part of the Ia/Va characteristic. Tellegen introduced an additional electrode, called the suppressor grid, which solved the problem of secondary emission. It does this by being held at a low potential, usually either grounded or connected to the cathode. The secondary emission still occurs, but the electrons can no longer reach the screen grid, since they have less energy than the primary electrons and hence cannot pass the grounded suppressor grid. Therefore these secondary electrons are re-collected by the anode.
Usage:-
Pentode valves were first used in consumer-type radio receivers. A well-known pentode type, the EF50, was designed before the start of the World War II, and was extensively used in radar sets and other military electronic equipment. The pentode contributed to the electronic preponderance of the Allies. After WW II, pentodes were widely used in TV receivers, particularly the successor to the EF50, the EF80. Vacuum tubes were replaced by transistors during the 1960s. However, they continue to be used in certain applications, including high-power radio transmitters and (because of their well-known valve sound) in high-end and professional audio applications, microphone preamplifiers and electric guitar amplifiers. Large stockpiles in countries of the former Soviet Union have provided a continuing supply of such devices, some designed for other purposes but adapted to audio use, such as the GU-50 transmitter tube.

Tetrode

A tetrode is an electronic device having four active electrodes. The term most commonly applies to a two-grid vacuum tube. It has the three electrodes of a triode and an additional screen grid which significantly changes its behaviour.
Control grid:-
The grid nearest the cathode is the "control grid"; the voltage applied to it causes the anode current to vary. In normal operation, with a resistive load, this varying current will result in varying (AC) voltage measured at the anode. With proper biasing, this voltage will be an amplified (but inverted) version of the AC voltage applied to the control grid, thus the tetrode can provide voltage gain.
Screen grid:-
The second grid, called "screen grid" or sometimes "shield grid", provides a screening effect, isolating the control grid from the anode. This helps to suppress unwanted oscillation, and to reduce an undesirable effect in triodes called the "Miller effect", where the gain of the tube causes a feedback effect which increases the apparent capacitance of the tube's grid, limiting the tube's high-frequency gain. In normal operation the screen grid is connected to a positive voltage, and bypassed to the cathode with a capacitor. This shields the grid from the anode, reducing Miller capacitance between those two electrodes to a very low level and improving the tube's gain at high frequencies. When the tetrode was introduced, a typical triode had an input capacitance of about 5 pF, but the screen grid reduced this capacitance to about 0.01 pF.
As the screen grid is positively charged, it collects electrons, which causes current to flow in the screen grid circuit. This uses power and heats the screen grid; if the screen heats up enough it can melt and destroy the tube. There are two sources of electrons collected by the screen grid—in addition to the electrons emitted by the cathode, the screen grid can also collect secondary electrons ejected from the anode by the impact of the energetic primary electrons. Secondary emission can increase enough to decrease the anode current, since a single primary electron can eject more than one secondary electron. The reduction in anode current is because the external anode current (through the connection pin) is due to the cathode-to-anode current minus the secondary emission current. This can give the tetrode valve a distinctive negative resistance characteristic, sometimes called "tetrode kink". This is usually undesirable, although it can be exploited as in the dynatron oscillator. The secondary emission can be suppressed by adding a suppressor grid, making a pentode, or beam plates to make a beam tetrode/kinkless tetrode.
The positive influence of the screen grid in the vicinity of the control grid allows a designer to shift the control grid operating voltage range entirely into the negative region (a triode of similar geometry would likely require positive grid drive to attain the same maximum anode current). When any grid is driven positive relative to the cathode it can intercept electrons from the cathode, loading the drive circuitry. If the input signal causes the control grid to become positive (where current flow begins), nonlinearity is to be expected. (The control grid draws no current while negative—high impedance—but draws current while positive—low impedance.) With the control grid operating entirely in the negative region, and with the RF shielding afforded by the screen grid, tetrode input impedance is quite high even at high frequencies. Gain can be nearly flat from DC to full frequency. Linearity is good. Power gain in excess of 10,000 is possible.
The triode vacuum tube also develops a "space charge" between the cathode and control grid, which reduces its gain, especially at low anode voltages. The screen grid of a tetrode neutralizes the space charge and increases the tube's gain.
Power tetrodes are commonly used in radio transmitting equipment, because the need for neutralization is less than with triodes (see Radio transmitter design and Valve amplifier for more details). Screen current does represent loss. Some tube designers attempt to minimize screen current by placing each wire in the screen mesh directly behind a corresponding wire in the control grid mesh. Propagating electrons emerge from the control grid as a projected image of openings in the grid. By placing the screen in the shadow of the control grid, interception of electrons by the screen is minimized in normal operation. Screen current is negligible in many designs. Shadow grids are used in a variety of forms for a number of applications.
More than one screen grid can be used. For example the pentagrid converter has two. A tetrode can be converted to act as a triode by connecting the screen grid to the anode.
Circuit design considerations Under certain operating conditions, the tetrode exhibits negative resistance due to secondary emission of electrons from the anode (to the screen). The shape of the characteristic curve of a tetrode operated in this region led to the term "tetrode kink". In general, if the anode voltage exceeds the screen voltage, this region is avoided, and good performance can be expected. But this lower limit on total tube voltage drop prevents widespread adoption of tetrodes for consumer amplification applications. Secondary emissions from a screen have the effect of pulling the screen upward, toward the anode voltage. This implies the need for both source and sink current capability in the ideal screen power supply. A bleeder resistor can usually be selected to prevent the screen voltage from getting out of control. Arcs from the anode generally hit the screen. As such, special care is required in design of the socket wiring, to provide a direct discharge path for arc current. The undesirable nature of the tetrode kink led tube designers to add a third grid, called the suppressor grid; the resulting vacuum tube is called a pentode. More modern tubes have anodes treated to minimise secondary emission.
The negative resistance operating region of the tetrode is exploited in the dynatron oscillator, although this was practical only with earlier tubes with high secondary emission.
Invention:-
The tetrode tube was developed by Dr. Walter H. Schottky of Siemens & Halske GMBH in Germany during World War I. Thousands of variations of the tetrode design, as well as its later development the pentode, have been manufactured since then, although vacuum tubes in low-power equipment have been almost totally superseded by solid-state semiconductor devices.